Tag Archives: cylinder storage

China Professional Simple Chuck Type Hydraulic Jacking System Hydraulic Cylinder for Storage Tank Lifting Is Stock Available supplier

Product Description

Simple Chuck Type Hydraulic Jacking System

Product Description

Simple chuck type hydraulic Jack is a double acting hydraulic jack (also known as hydraulic lifting machine) with upper and lower clamping heads divided into 2 bodies. It is suitable for lifting construction of various large storage tanks (steel) or other heavy objects.It needs to cooperate with the lifting rod to achieve reciprocating lifting work.
I. Product Structure description

 The jack comprises an oil cylinder and a piston, the upper and lower ends of the oil cylinder are respectively provided with an upper cylinder head and a lower cylinder head, and the upper cylinder head and the lower cylinder head are respectively provided with an oil inlet and outlet hole;The piston is arranged in the middle of the piston rod, the both ends of the piston rod respectively extend out of the upper cylinder head and the lower cylinder head, the piston rod is hollow, and the lifting rod axial through the piston rod, the lifting rod on the upper side and the lower side of the piston rod are respectively provided with a locking device;The locking device comprises a gripping part set on the lifting rod, the gripping part is provided with a large and small conical hole, the inner side of the conical hole is circumferentially provided with a number of wedge blocks;The outer surface of the wedge block is compatible with the conical hole, the inner side of the wedge block is provided with a clamping tooth, the clamping tooth is held on the lifting rod, the wedge block is provided with a circular spring chuck;The spring chuck is provided with a plurality of round holes, a round hole is provided with a reset spring, the upper side of the spring chuck is provided with an annular cover fixed with the grip part, and the both ends of the reset spring are respectively conflicted between the lower end face of the wedge block and the cover;The grip part on the upper side of the locking device is relatively fixed with the upper end of the piston rod, and the grip part on the lower side of the locking device is relatively fixed with the lower cylinder head by the support.

II.Working principle

 Hydraulic lifting device (package unit) is evenly distributed around tank inner wall. Tank top and upper (the first layer) wall plates are lifted first and then install and weld wall plates of tank body. Self locking hydraulic jack and hydraulic hoist composing of lifting frame and lifting rod are adopted. When oil enters hydraulic jack, upper clamp fastens and lifts lifting rod and expansion ring and mobilize tank (including tank top) to ascend upward. When oil returns to jack, upper clamp returns with piston and lower clamp automatically fastens lifting rod without gliding. The jack repeats the movement and make lifting rod ascend with tank to designated height (spare height for next layer of plate). After butt weld of next layer of wall plates, open upper and lower loosening device and loosen upper and lower clamp to make lifting rod and expansion ring descend to lower expanded and welded rib plate of the next layer of wall plates and then lift. Repeat the process and ascend welded tan till the last layer of wall plates are installed and welded. The installation of the whole storage tank is completed.
III.Product features

1,Simple jack adopts low relaxation steel strand, as long as there is a reasonable bearing lifting point, lifting height is not restricted;

2,Through the expansion and combination of simple jacks, the lifting weight, span and area are unlimited;

3,Small volume, light weight, large bearing capacity, convenient and flexible installation, especially suitable for small space or indoor large tonnage tank lifting;

4,The simple jack has reverse motion self-locking, which makes the lifting process very convenient, and the storage tank can be locked reliably at any position in the lifting process for a long time;

5,The jack has a high degree of automation, convenient and flexible operation, with automatic operation, semi-automatic operation, single point adjustment, manual operation and other operations.LCD display, touch screen display, button operation panel display, very intuitive.And the control system is equipped with self-correction protection procedures, even if the misoperation will not cause accidents;

6,Using this series of simple unfixing Holding -latch hydraulic Jack, the construction period is short, the cost is low, the economic benefit is good.

Product Parameters

SQD-XXX-100S.F Hydraulic jack

Model

Rated lifting weight

Theory lifting weight

Rated oil pressure

Single hydraulic stroke

Lifting height

Glissade capacity

SQD-120-100S.F

120KN

123KN

18Mpa

100±0.5mm

2.6m

≤5mm

SQD-160-100S.F

160KN

163KN

20Mpa

100mm

2.6m

≤3mm

SQD-250-100S·F

250KN

253KN

25Mpa

100mm±1mm

2.6m

≤3mm

SQD-350-100S·F

300KN

303KN

20Mpa

100mm

2.6m

≤3mm

SQD-500-100S.F

500KN

503KN

25Mpa

100±0.5mm

2.6m

≤5mm

SQD-1000-200S·F

1000KN

1003KN

20Mpa

150mm

2.6m

≤3mm

Pump station

Model

Maximum pressure

Power

Rated oil flow

Motor rotate speed

oil tank capacity

System oil type

YB-40

25Mpa

11kw

40L/min

1470r/min

240L

L-HM46#   antiwear hydraulic oil

YB-60

25Mpa

18.5kw

60L/min

1470r/min

400L

YT-90

25Mpa

30kw

90L/min

1470r/min

400L

Jack support

Model

Total height

Lifting rod height

Slider stroke

Lifting rod diameter

Distance  between  expansion    loop  support  to    ground

TSJ-120-2600L

3460mm

3900mm

2630mm

φ32mm

310mm

TSJ-500-2950L

4040mm

4700mm

2950mm

φ60mm*4.7m

430mm

Detailed Photos

 

Company Profile

Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction,industrial production lines, clean energy project and other industrial field.

We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.Based client’s facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.

FAQ

1. Support you to win the project during bidding phase. We can provide your more suitable configurations to help you shorten the constrcution time.
2. We can provide all technical documents and advices to support you for construction procedure clearifications
3. We can calculate the most suitable number of hydraulic jack according to the weight of the tank
4. We can provide your suitable hydraulic jack accessories with much more competetive price from our long time business partner if you need.
5. We can provide site people training service, and operation service or manpower service or as a subcontractor.

After-sales Service: Whole Life
Warranty: 1 Year
Type: Hydraulic Jack
Structure: Hydraulic Jack
Capacity (Load): 12 Ton -400ton
Power Source: Hydraulic
Customization:
Available

|

hydraulic cylinder

Can hydraulic cylinders be adapted for specialized applications like material handling?

Yes, hydraulic cylinders can be effectively adapted for specialized applications such as material handling. The versatility, power, and precise control offered by hydraulic cylinders make them well-suited for a wide range of material handling tasks. Hydraulic systems, including cylinders, are commonly used in industrial settings to lift, position, push, pull, and manipulate various types of materials. Here’s a detailed explanation of how hydraulic cylinders can be adapted for specialized material handling applications:

1. Lifting and Lowering:

– Hydraulic cylinders are commonly used for lifting and lowering heavy loads in material handling applications. By utilizing the force generated by hydraulic pressure, cylinders can provide the necessary power to lift and hold loads at different elevations. The precise control offered by hydraulic systems allows for accurate positioning of materials, ensuring efficient and safe lifting operations.

2. Pushing and Pulling:

– Hydraulic cylinders are capable of generating substantial pushing and pulling forces, making them ideal for applications that involve moving or manipulating materials. They can be used to push or pull heavy objects, control the movement of conveyors or rollers, or engage mechanisms for material transfer. The ability to exert high forces with precise control enables hydraulic cylinders to efficiently handle a variety of material handling tasks.

3. Tilting and Rotating:

– Hydraulic cylinders can be adapted to provide tilting and rotating functions in material handling equipment. By integrating cylinders into the design, equipment such as forklifts, cranes, or material handling arms can tilt or rotate to facilitate material placement or maneuvering. Hydraulic cylinders offer the required force and control to achieve smooth and controlled tilting or rotating motions, enhancing operational efficiency in material handling processes.

4. Gripping and Clamping:

– Hydraulic cylinders can be utilized to provide gripping and clamping functions for secure material handling. By incorporating specialized gripping or clamping mechanisms with hydraulic actuation, materials of various shapes and sizes can be securely held or clamped during transportation or processing. Hydraulic cylinders enable precise and adjustable gripping or clamping forces, ensuring the safe and reliable handling of materials.

5. Material Compaction and Forming:

– Hydraulic cylinders can be adapted for material compaction and forming applications. For example, in the production of bricks, hydraulic cylinders are used to apply high pressure and force to compact the raw materials into desired shapes. Similarly, in metal forming processes, hydraulic cylinders are employed to exert force on metal sheets or components, enabling precise shaping and forming operations.

6. Conveyor and Sorting Systems:

– Hydraulic cylinders can be integrated into conveyor and sorting systems to facilitate material movement and sorting. By incorporating hydraulic actuators, conveyor belts or sorting mechanisms can be efficiently controlled for optimal material flow and distribution. Hydraulic cylinders provide the necessary force and control to handle varying load capacities and adjust the speed and position of material transfer, improving the overall efficiency of handling and sorting operations.

7. Customized Designs:

– Hydraulic cylinders can be customized and adapted to meet specific requirements of specialized material handling applications. Engineers can design cylinders with unique dimensions, stroke lengths, mounting options, and sealing arrangements to fit into equipment or systems with specific space limitations or operating conditions. Customized hydraulic cylinders ensure optimal performance and compatibility for specialized material handling tasks.

In summary, hydraulic cylinders can be effectively adapted for specialized material handling applications, offering the necessary force, control, and versatility required in various material handling tasks. Whether it involves lifting and lowering, pushing and pulling, tilting and rotating, gripping and clamping, material compaction and forming, or integration into conveyor and sorting systems, hydraulic cylinders provide reliable and efficient solutions. Their adaptability, precise control, and ability to handle heavy loads make hydraulic cylinders a valuable component in optimizing material handling processes across different industries.

hydraulic cylinder

Customization of Hydraulic Cylinders for Marine and Offshore Applications

Yes, hydraulic cylinders can be customized for use in marine and offshore applications. These environments present unique challenges, such as exposure to corrosive saltwater, high humidity, and extreme operating conditions. Customization allows hydraulic cylinders to meet the specific requirements and withstand the harsh conditions encountered in marine and offshore settings. Let’s delve into the details of how hydraulic cylinders can be customized for marine and offshore applications:

  1. Corrosion Resistance: Marine and offshore environments expose hydraulic cylinders to corrosive elements, such as saltwater. To mitigate corrosion, hydraulic cylinders can be customized with materials and surface treatments that provide enhanced corrosion resistance. For example, cylinders can be constructed from stainless steel or coated with protective layers like chrome plating or specialized coatings to withstand the corrosive effects of saltwater.
  2. Sealing and Environmental Protection: Hydraulic cylinders for marine and offshore applications require robust sealing systems to prevent water ingress and protect internal components. Customized sealing solutions, such as high-quality seals, wipers, and gaskets, can be employed to ensure effective sealing and resistance to water, debris, and contaminants. Additionally, hydraulic cylinders can be designed with protective features like bellows or boots to shield vulnerable areas from environmental elements.
  3. High-Pressure and Shock Resistance: Marine and offshore operations may involve high-pressure hydraulic systems and encounters with dynamic loads or shocks. Customized hydraulic cylinders can be engineered to withstand these demanding conditions. They can be designed with reinforced construction, thicker walls, and specialized components to handle high-pressure applications and absorb shock loads, ensuring reliable performance and durability.
  4. Temperature and Fluid Compatibility: Marine and offshore applications can expose hydraulic cylinders to extreme temperature variations and specific fluid requirements. Customization allows the selection of materials, seals, and fluids compatible with the anticipated temperature range and the specific fluid being used. Hydraulic cylinders can be tailored to maintain optimal performance and reliability under challenging temperature conditions and with the designated fluid type.
  5. Mounting and Integration: Customized hydraulic cylinders can be designed to facilitate easy integration and mounting within marine and offshore machinery. Mounting options can be tailored to suit the available space and structural requirements of the equipment. Additionally, customized hydraulic cylinder designs can incorporate features for easy maintenance, accessibility, and connection to the hydraulic system, ensuring convenient installation and serviceability in marine and offshore applications.

In summary, hydraulic cylinders can be customized to meet the unique demands of marine and offshore applications. Customization enables the integration of corrosion-resistant materials, robust sealing systems, high-pressure and shock-resistant designs, temperature and fluid compatibility, as well as optimized mounting and integration features. By tailoring hydraulic cylinders to the specific requirements of marine and offshore environments, reliable performance, extended service life, and efficient operation can be achieved in these challenging operating conditions.

hydraulic cylinder

What maintenance practices are essential for extending the lifespan of hydraulic cylinders?

Maintaining hydraulic cylinders is crucial for extending their lifespan and ensuring optimal performance. Regular maintenance helps prevent premature wear, damage, and failure, ultimately reducing downtime and saving costs. Here are some essential maintenance practices to consider for extending the lifespan of hydraulic cylinders:

1. Regular Inspections:

– Conduct routine visual inspections of hydraulic cylinders to identify any signs of damage, leaks, or wear. Inspect the cylinder body, piston rod, seals, and mounting points. Look for fluid leaks, rust, dents, or any abnormal wear patterns. Early detection of issues allows for timely repairs or replacements, preventing further damage and extending the lifespan of the cylinder.

2. Cleanliness:

– Maintain a clean environment around hydraulic cylinders to prevent contaminants from entering the system. Dust, dirt, and debris can damage seals and other internal components, leading to accelerated wear and reduced performance. Regularly clean the cylinder and its surroundings to minimize the risk of contamination.

3. Proper Lubrication:

– Adequate lubrication is critical for the smooth operation and longevity of hydraulic cylinders. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant. Apply lubrication to the cylinder’s moving parts, such as the piston rod, to reduce friction and minimize wear.

4. Seal Maintenance:

– Seals play a vital role in preventing hydraulic fluid leaks and maintaining the cylinder’s performance. Inspect and replace worn or damaged seals promptly. Ensure that seals are properly installed and lubricated. Regularly clean the seal grooves to remove any debris that could compromise seal effectiveness.

5. Pressure Checks:

– Periodically check the hydraulic system’s pressure to ensure it is within the recommended operating range. Excessive pressure can strain the cylinder and its components, leading to premature wear. Monitor pressure levels and make adjustments as necessary to prevent overloading the cylinder.

6. Control Valve Maintenance:

– Maintain and inspect control valves that regulate the flow and direction of hydraulic fluid. Ensure that the valves are functioning correctly and not causing excessive stress or pressure spikes in the cylinder. Clean or replace control valves if they are damaged or malfunctioning.

7. Cylinder Alignment:

– Proper alignment of hydraulic cylinders is essential for their longevity. Misalignment can cause excessive side loads, leading to uneven wear and potential damage. Ensure that the cylinder is correctly aligned with other components and that the mounting points are secure.

8. Preventing Overloading:

– Avoid subjecting hydraulic cylinders to loads exceeding their rated capacity. Overloading can cause internal damage, seal failure, and reduced lifespan. Ensure that the load requirements are within the cylinder’s capabilities and consider using safety devices like overload protection systems when necessary.

9. Training and Operator Awareness:

– Provide proper training to equipment operators on the correct use and handling of hydraulic cylinders. Operators should be aware of the cylinder’s limitations, safe operating procedures, and the importance of regular maintenance. Promote a culture of proactive maintenance and encourage operators to report any potential issues promptly.

10. Documentation and Record-Keeping:

– Maintain detailed documentation of all maintenance activities, including inspections, repairs, and replacements. Keep records of lubrication schedules, pressure checks, and any maintenance performed on the hydraulic cylinders. This documentation helps track the cylinder’s history, identify recurring issues, and plan future maintenance effectively.

By following these maintenance practices, hydraulic cylinder lifespan can be extended, ensuring reliable performance and reducing the risk of unexpected failures. Regular inspections, cleanliness, proper lubrication, seal maintenance, pressure checks, control valve maintenance, cylinder alignment, preventing overloading, operator training, and documentation contribute to the overall longevity and optimal functioning of hydraulic cylinders.

China Professional Simple Chuck Type Hydraulic Jacking System Hydraulic Cylinder for Storage Tank Lifting Is Stock Available   supplier China Professional Simple Chuck Type Hydraulic Jacking System Hydraulic Cylinder for Storage Tank Lifting Is Stock Available   supplier
editor by CX 2023-10-30